mini concrete batching plant is a batching plant developed by Aimix for small and medium-sized construction projects after careful research. It meets the needs of customers invest in small construction projects well for the following features: modular design, small floor coverage, easy installation and transportation.
Application of mini mix concrete batch plant
mini concrete concrete batching plants are widely used in the construction of highways, bridges, power stations, and dams where there are field construction operations. It can be used to mix dry hard, semi-rigid, plastic and various ratio concrete, greatly improve the quality of concrete. It can also be used with dump trucks, and concrete mixer trucks. At the same time, it can be restructured according to the user’s special requirements to meet the user’s needs.
Components of a mini concrete batch plant
1. the ingredients supply system: aggregate batching machine, aggregate weighing bucket, flat belt conveyor, oblique belt conveyor.
2. mixing system: twin-shaft concrete mixer, reducer.
3. the cement supply system: cement warehouse, screw conveyor, air compressor, spiral electronic scales.
4. automatic water supply system: water tanks, pumps, pipelines.
5. electrical operating system: computer console, electrical control cabinet, operating room.
6. operation control system: computer-controlled or manual control.
7. weighing system: cement weighing bucket, water and additive weighing bucket.
Features of mini batching plants
Highly automatic: the mini concrete plant has a high intelligent automation function and is an intermittent compulsory mixing station.
Flexible: its compact structure, flexible layout, convenient dis-assembly and transportation make it favored by users.
Customized:Various combinations and loading methods can be realized according to user needs.
Low investment: mini concrete batching plant price is much lower than that of large concrete batching plants. Therefore, it is ideal equipment for small-scale and medium size construction sites, highway, bridge construction etc.
Safety precaution for mini concrete batch plants:
1. During the installation, it is forbidden to tilt the cement silo and deform the legs.
2, the bottom of the legs and the embedded parts should be firmly welded.
3, do a good job of wind and lightning protection.
4. It is forbidden to strongly impact the legs and the cement silo body.
5. Regularly check the cement attachment of the bag dust collector and clean it in time.
6. the foundation must be solid, in line with architectural design requirements.
Specifications of Aimix mini size concrete batching plant
Aimix Group provides mainly two types of mini concrete batch plant.
Stationary type: AJ25, AJ35, AJ50, AJ60, AJ75, AJ90.
|Type spectrum||Bucket type|
|Theoretical Productivity (m³/h)||25||35||50||75|
|Mixer Model (mixer discharging capacity)||JS500||JS750||JS1000||JS1500|
|Motor Power (kW)||18.5||30||2×18.5||2×30|
|Cycle Period (s)||67||72||72||72|
|Nominal Capacity of Mixer (L)||800||1200||1600||2400|
|Max.aggregate Size (mm)||Φ60||Φ60||Φ60||Φ80|
|Aggregate Silo Capacity (m³)||3×3||3×5||3×8||3×12|
|Category of Aggregate (Optional)||3||3||3||3|
|Powder Lot Bin Capacity (t)||1×50||1×50||1×100||2×100|
|Material Discharging Height (m)||3.8||4.1||4.1||4.1|
|Accuracy of Aggregate (kg)||（300~1500）±2%||（300~1500）±2%||（600~3000）±2%||(1000~3000)±2%|
|Accuracy of Cement (kg)||（100~300）±1%||（100~300）±1%||（250~900）±1%||（300~1800）±1%|
|Accuracy of Water (kg)|
|Accuracy of Addtive (kg)||±1%||±1%||±1%|
|Srandard Reference Weight (Ton)||≈15||≈18||≈23||≈30|
|Installed Capacity (kW)||≈65||≈75||≈100||≈140|
Mobile type: AJY25, AJY35,AJY50,AJY75.
|Theoretical Productivity (m³/h)||25||35||50|
|Mixer Model (Mixer Output L)||JS500||JS750||JS1000|
|Mixer Power (kW)||18.5||30||2×18.5|
|Mixing Cycle Period (s)||67||72||72|
|Rated Input Volume (Model of Batching Machine L)||800||1200||1600|
|Max.Aggregate Size (mm)||Φ60||Φ60||Φ60|
|Standard Aggregate Bin Capacity (m³)||2×3||2×5||3×5|
|Category of Aggregate||2/3/4|
|Powder Storage Silo (ton) (Optional)||1×50||2×50||1×100|
|Max. Discharging Height (m)||3.8||3.8||4.1|
|Weighing Range & Accuracy of Aggregate (kg)||（300~1500）±2%||（300~1500）±2%||（300~3000）±2%|
|Weighing Range & Accuracy of Cement (kg)||（100~300）±1%||（100~300）±1%||（250~900）±1%|
|Weighing Range & Accuracy of Water (kg)||（60~150）
|Weighing Range & Accuracy of Additive (kg)||/||（8~20）
|Overall Weight (ton)||≈15||≈22||≈26|
|Installation Power (kW)||≈61||≈73||≈92|
|Power Supply||380V/220V/415/440V, 50/60HZ, 3Phase|
How to choose a mini concrete batch plant
1, according to the production scale
Customers can decide the size of the equipment according to their own production scale. The components of a large concrete mixing plant and a small concrete mixing plant is the same. The only difference is the size of each model. When you know clear about the output you want, it will be easy to choose one.
2. according to the construction site
Among the min sized concrete batch plant models, AJ35, AJ50, and AJ75 are engineering stations, all adopting lifting bucket feeding, and their floor space is relatively small; AJ60 and AJ90 are commercial concrete batching plants and use belt conveyors to feed materials. The floor coverage is relatively large. Therefore, when selecting a model, the user also needs to consider the construction site area. For example, if the daily demand for concrete is 500 square meters, the AJ60 mixing plant is theoretically suitable, but if the site area is not large enough, the AJ75 station can be selected instead.
3. technical performance
Customers should take the following factors into consideration: advanced nature of equipment, reliability, good quality and versatility. The plant should have advanced working principles, high degree of automation, strong management functions and good environmental performance. The equipment should have good configuration, reliable control method, strong applicability, and good maintainability. In addition, it is also necessary to consider high measurement accuracy, good mixing quality, high production efficiency, low energy consumption, use of standard parts, and good interchangeability. In a word, the performance of the mini concrete plants is the most important factor you should consider.
4. reputation of the supplier
It mainly includes whether the installation and commissioning service are strict; whether the technical guidance and training is in place; whether the after-sales service is timely; and whether the supply of spare parts is sufficient.
5. Performance price ratio
It is unwise to pursue the technical performance of equipment merely, which will increase unnecessary investment. However, the pursuit of low investment and the reduction of equipment technical performance will bring about an increase in the cost of use. This approach is also undesirable. The more reasonable approach is to choose the right price/performance ratio.
Choose Aimix mini concrete batching plant
As a China concrete machinery manufacturer, Aimix Group specializes in the production of large, medium and small construction machinery such as concrete batching plants, concrete mixers, concrete mixer pumps, concrete trailer pumps, asphalt mixing plants, construction lift and tower cranes etc. For more than 30 years, Aimix has embraced the scientific management model of modern companies, forge ahead, pioneering and innovative. Our construction equipment are sold to home and abroad.
The long-term exchanges and cooperation with overseas countries have not only enabled Aimix Group to develop advanced technology, but also won a wide range of international markets. Our products have been exported to Russia, Kazakhstan, Azerbaijan, Turkey, Kuwait, South Africa, Egypt, Vietnam, Malaysia, India, Australia, North Korea, Canada, the European Union and other countries and regions. The rich experience of manufacture and export makes Aimix Group reliable for customers in concrete machinery industry. We provide one-stop services from pre-sale consult, goods transportation to after-sale service.
Several types of our mini concrete batching plant is on sale now. If you are looking for one, welcome to contact us via email or leave a message in the form below.